Stack Laminator (PVL1537N-ST5)
Highly efficient space-saving equipment
capable of gigawatt production
The laminating process takes anywhere between several minutes
to ten-odd minutes. Conventionally, cycle times can only be
reduced by installing "multiple" laminators and sorting
conveyers. In order to resolve associated problems such as the
increased cost and less efficient use of space, Nisshinbo
Mechatronics offers a "multistage" solution. One machine
(requiring the same space as the conventional model) performs
the function of five machines.
5-stage vacuum chamber keeps installation
space to a minimum
Vastly improved productivity is realized by adopting a
multiple-stage chamber.
This also minimizes the installation space for the equipment
with dimensions of 15.2 m x 4.3 m x 3.2 m (length x width x
height).
Any one chamber stage can only be opened
In order to open the designated chamber, lift it up while
overlapped by the chamber above. The belt conveyer, which is
installed in front of the laminator and also acts as a
buffer, moves up and down, stopping at the designated
chamber, and automatically feeds the modules.
Buffers at the front and back are no longer required, thus
helping to save space. Equalized heating and a reduced
vacuuming capacity are also design features, ensuring
superior energy savings.
Diaphragm can be replaced within just 30
minutes
Diaphragm is attached using our proprietary technology,
the one-touch clamp method (patent number: 3890206), so the
time required for replacement can be reduced significantly.
Features
5-stage vacuum chamber keeps installation
space to a minimum
Vastly improved productivity is realized
by adopting a multiple-stage chamber.
This also minimizes the installation space for the equipment
with dimensions of 15.2 m x 4.3 m x 3.2 m (length x width x
height).
Any one chamber stage can only be opened
In order to open the designated chamber,
lift it up while overlapped by the chamber above. The belt
conveyer, which is installed in front of the laminator and also
acts as a buffer, moves up and down, stopping at the designated
chamber, and automatically feeds the modules.
Buffers at the front and back are no longer required, thus
helping to save space. Equalized heating and a reduced vacuuming
capacity are also design features, ensuring superior energy
savings.
Touch-panel control enables simple
operation
Touch-panel control enables simple
operation and creation of processing programs. Up to 32 types of
processing programs can be registered in the memory within PLC.
Diaphragm can be replaced within just 30
minutes
Diaphragm is attached using our
proprietary technology, the one-touch clamp method (patent
number: 3890206), so the time required for replacement can be
reduced significantly.
- Supports both crystalline and thin-film modules. Can
also be made compatible with BIPV (Building Integrated
Photovoltaics).
- Up to 15 thin-film amorphous silicon photovoltaic
modules (1400 mm x 1100 mm) can be processed.
- Loading and unloading conveyers are featured as
standard. These are optimal for automated production.
- Highly accurate heat plate operating to within ±2%
temperature uniformity of the heat plate is featured as
standard.
- EVA attached to the conveyer belt can be cleaned
automatically using a dedicated brush (provided as
standard), ensuring high quality module production.
- Dry pump is provided as standard.
Specifications
| Model |
PVL 1537N-ST5 |
| Effective processing area |
1500 mm x 3700 mm x 5 layers |
| Vacuum level |
133 Pa |
| Time to achieve vacuum |
Within 120 seconds (atmospheric
pressure → 133 Pa) |
| Heating plate temperature
control |
Maximum temperature preset: 175°C
Temperature distribution within effective area: Within
±2% (at 175°C) |
| Automatic transfer unit |
Included as standard |
| Power supply |
3-phase, AC 400 V ±10%, 50/60Hz, 400
A |
| Dimensions (LxWxH) |
15.2 m x 4.3 m x 3.2 m (incl.
peripheral equipment) |
| Weight |
27,400 kg (main unit and support
conveyer) |
| Compatible specification |
CE |
Options
- Module pre-heat function
- Data logging function
- 20 mm-thick module compatible
