Producing 1600W of curing power from a standard 110V outlet, each Con-Trol-Cure¢ç UV5
UV5 UV10 CURE SYSTEM
Producing 1600W of curing power from a standard 110V outlet, each Con-Trol-Cure¢ç
UV5 and UV10 Curing System incorporates an encased power supply and a fully
focused Lighthouse irradiator to deliver the required UV cure energy for
a variety of small area applications.
Incorporating a 3/4 reflector, dual end reflectors, plus reflectors mounted
inside the shutters (where applicable), the Lighthouse produces 20% more
cure energy than standard reflector designs. With the addition of a v-shaped
reflector positioned directly above the lamp,
energy is redirected around the quartz tube and to the 3/4 reflector. Supported
by a multi-rib network designed in CAD with a Light Ray tracing tool to
ensure proper focus, the 3/4 reflector gathers all available energy and
directs it onto the substrate's surface for optimal performance. Field evaluations
have indicated 20% additional cure energy is being received at the substrate
surface as
compared to competitive systems.
By replacing the aluminum extrusion found in most UV lamp
housings with the multi-rib network, the Lighthouse's air flow pattern permits
unobstructed cooling throughout the housing. The Lighthouse's innovative
v-shaped reflector is also supported in a manner to create an air channel
along the inside of the reflector. As the air is directed along the reflector
so as not to nterfere with lamp performance, overall efficiency is maintained.
Fan-blown air also flows along the outside of the reflector so both sides
are cooled simultaneously. In addition, since energy which accumulates around
the quartz tube turns into unwanted infrared, the redirection of trapped
energy by the v-shaped reflector further dissipates heat within the housing.
The Lighthouse's universal lamp holders feature a swivel clamping system
which accepts any lamp of any manufacture - ceramic or metal end fitting.
This system also permits adjustment of lamp focus to ensure that any lamp
can be placed in exact focus for optimal performance.
The Lighthouse's side panels, which secure
the housing's reflector material in place, can be easily removed without
tools. This allows yellowed, scratched or damaged reflector material
to be removed and replaced in approximately 5 minutes. This quick
changeover system minimizes downtime and encourages frequent replacement
of reflector material so lamp efficiency is optimized. By maintaining
optimum brilliance at all times, the operator can maximize performance
by directing maximum lamp energy to the substrate surface.